info@robotco.tech Cairo, Egypt
Engineering | Robotics | Smart Manufacturing
ROBOTCO Automotive Tooling

BLANKING DIES Precision Sheet Metal Cutting Tools

ROBOTCO designs and manufactures high-precision blanking dies for automotive and industrial sheet-metal production. Our tooling is engineered for repeatable cutting, reliable production, optimized material use and long operational life.

±0.02 mm Application Accuracy
0.8–5 mm Sheet Thickness
Up to 5 T Tool Weight
ROBOTCO blanking die manufacturing
Production Tooling
3D Tool Design Engineering from concept to production
CNC + Wire EDM Precision manufacturing processes
Dimensional Control Inspection and sample verification
Production Tryout Correction, validation and handover
Blanking Die Details

Tool Scope, Applications & Technical Features

Blanking dies create accurate flat sheet profiles before forming, joining and final assembly. ROBOTCO develops the complete tool around the part geometry, sheet material and production requirement.

Scope of Supply

  • Blank development and strip layout
  • 3D CAD die design
  • Upper and lower die manufacturing
  • Punch and die insert machining
  • Guide pillars and bushings
  • Scrap evacuation system
  • Assembly and fitting
  • Production tryout and correction

Applications

  • Automotive brackets
  • Mounting plates
  • Structural reinforcements
  • Body-in-white parts
  • Electrical sheet metal parts
  • Flat blanks for forming dies
  • High-volume production
  • Industrial sheet components

Technical Features

  • High cutting accuracy
  • Long tool operational life
  • Replaceable cutting inserts
  • Optimized material utilization
  • Easy maintenance access
  • Heavy-duty structure
  • Stable strip positioning
  • Production-ready design
Technical Specifications

Blanking Die Engineering Data

Tool configuration is finalized according to the component, press capacity, material grade, annual volume and customer manufacturing standard.

Final tolerances, die material, insert grade, shut height and press interface are defined during the engineering review.
Tool Type
Single-hit / Multi-cavity Blanking Die
Target Materials
Mild Steel, Stainless Steel, Aluminum, HSS
Thickness Range
0.8 mm to 5 mm
Accuracy
Up to ±0.02 mm depending on application
Tool Weight
Up to 5 tons depending on size
Manufacturing
CNC Milling, EDM Wire Cutting, Grinding, Fitting
Heat Treatment
Vacuum hardening for critical inserts
Deliverables
2D Drawings, 3D CAD, BOM, Trial Support
Manufacturing Workflow

From RFQ to Production

A controlled engineering and manufacturing workflow keeps every blanking die traceable from incoming data through final validation.

01

RFQ Review

Review customer drawings, material grade, sheet thickness, press data and production targets.

02

Engineering

Develop the blank, cutting strategy, die concept, calculations and detailed 3D CAD.

03

Manufacturing

CNC machining, wire EDM, grinding, heat treatment, fitting and full tool assembly.

04

Tryout

Perform press tryout, sample verification, correction and production optimization.

05

Validation

Final dimensional review, documentation, customer approval and production handover.

Standard Die Parts

Reliable Components for Industrial Production

ROBOTCO uses precision standard tooling components selected for alignment accuracy, service life, maintainability and stable production performance.

Guide pillars and bushings

Guide Pillars & Bushings

Precision guiding components maintain repeatable upper and lower die alignment.

Industrial die springs

Die Springs

Heavy-duty compression springs selected for stable force and high-cycle production.

Blanking punches and cutting inserts

Punches & Inserts

Hardened, replaceable cutting elements designed for accuracy and maintainability.

Stripper system

Stripper Systems

Reliable stripping systems support controlled material release during every press stroke.

Start Your Tool Project

Send Us Your Part Data for Engineering Review

Share the part drawing or 3D model, sheet material and thickness, annual production quantity, press information and any applicable tooling standards. ROBOTCO can then review the correct blanking die concept for your application.

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