ROBOTCO designs and manufactures transfer dies for large, complex and multi-stage automotive sheet metal parts. Transfer tooling is ideal for components that require multiple forming, trimming and piercing stages with controlled part movement between stations.
Transfer dies are used when parts require several separate operations and controlled transfer between stations. They are commonly used for large body parts, complex formed components and automotive structural parts.
| Tool Type | Transfer Die / Multi-Stage Automotive Tooling System |
|---|---|
| Target Materials | Mild Steel, Stainless Steel, Aluminum, HSS |
| Thickness Range | 0.8 mm to 6 mm depending on part geometry and press capacity |
| Operations | Forming, Flanging, Trimming, Piercing, Restraining, Re-strike |
| Transfer Method | Robot handling, transfer bar, gripper system or manual transfer based on line setup |
| Manufacturing | CNC Milling, EDM Wire Cutting, Grinding, Spotting, Fitting and Assembly |
| Simulation | Forming feasibility and process validation support when required |
| Deliverables | Process Layout, 2D Drawings, 3D CAD, BOM, Trial Support and Operation Notes |
Review part drawing, material, forming requirement, press line and transfer method.
Define station sequence, forming stages, trim strategy and transfer clearances.
CNC machining, fitting, spotting, assembly and station alignment.
Stage-by-stage press trial, sample checking, correction and final validation.
Transfer dies require strong structural elements, precise guiding and reliable locating components to maintain accuracy across multiple stations.
Precision alignment systems for accurate station operation and tool stability.
Controlled forming and blank-holder force for large multi-stage operations.
Accurate part positioning in every station during multi-stage processing.
Rigid machined die structures designed for large part forming and high production stability.
Sample visuals for transfer tooling, multi-stage forming stations, machining, assembly and tryout.
Send your part drawing, material data, press line details, transfer method and production volume.